Commissioning

Commissioning Expertise

With extensive experience across diverse industries, we have successfully deployed hundreds of Special Purpose Machinery systems for Original Equipment Manufacturers (OEMs) and suppliers in both upstream and downstream operations on shop floors and in assembly plants. Our project portfolio spans from individual machines valued at a few hundred thousand Euros to comprehensive assembly line systems worth several hundred million Euros. For more details on the specific types of machinery we work with, visit our industries section.

System Integration

• Coordinate with Other Teams: Work closely with mechanical engineers, electricians, and control system designers to integrate the automation systems with other plant components.

• Verify Interfacing: Ensure that all hardware and software components, including sensors, actuators, and controllers, interface properly with each other.

Software Installation and Configuration

• Install Control Software: Set up and install software needed for operating the automated systems, such as PLC and HMI programs.

• Configure Parameters: Adjust software parameters and settings to align with the plant’s specific requirements and operational goals.

System Testing and Validation

• Conduct Functional Testing: Test individual components and complete systems to verify they perform as expected under normal and fault conditions.

• Performance Testing: Assess the system’s efficiency and reliability, ensuring it meets performance standards and specifications.

Troubleshooting and Debugging:

• Identify Issues: Detect and diagnose problems or malfunctions in the automation systems.

• Resolve Problems: Implement solutions to fix issues, which might involve adjusting software configurations, replacing faulty components, or fine-tuning system parameters.

Documentation and Reporting:

• Maintain Records: Document the installation process, configuration settings, test results, and any issues encountered along with their resolutions.

• Prepare Reports: Generate detailed reports on system performance, compliance with specifications, and any deviations from expected outcomes.

Training and Handover:

• Train Operators: Provide training to plant operators and maintenance personnel on how to use, monitor, and troubleshoot the automated systems.

• Handover Documentation: Deliver comprehensive documentation and manuals for ongoing operation and maintenance of the systems.

Compliance and Safety Checks:

• Ensure Compliance: Verify that all automation systems meet industry standards, safety regulations, and plant-specific guidelines.

• Conduct Safety Inspections: Perform safety checks to ensure that automated systems operate safely and do not pose any risk to operators or equipment.

Special Purpose Machinery

Please navigate to our Industries section to learn more about what type of Special Purpose Machinery we have provided services for.